Saturday, May 19, 2012

For Bake Cycle Perfection Every Time

Breadometer™ solves the problem of unevenly baked dough products in a unique, patent pending one-piece probe designed to find the slowest-heating region in the baked good, reliably and repeatedly. Breadometer works with M.O.L.E.® MAP software and 6-channel BakeWATCH® thermal profilers, SuperM.O.L.E.® Gold 2 and SuperM.O.L.E.® Gold.

Finding the portion of the baked good that takes the longest to reach specified bake temperature (Arrival Time) becomes a slow and iterative process by a bakery engineer skilled in such instrumentation. This is especially true for yeast breads due to oven spring, which randomly alters the vertical location of individually inserted thermocouple sensors.   But with the new Breadometer, a single probe insertion is all that’s required to perfectly profile your product. It’s quick and simple - any employee can perform the task without interrupting production. This means you’ll realize production quality initiatives faster and be more successful with bake cycle data you can trust.

 Breadometer locates 5 thermocouples into the dough while the 6th channel remains outside to measure oven zone temperature performance along the conveyor or shelf.  The end of the stainless steel shaft cleaves into the dough for a clean insertion while the stop disk up top sets a repeatable depth. MAP software extracts the data channel situated at a depth that took the longest to reach temperature (highest Arrival Time %) and uses it to automatically calculate & report signature S-Curve data so relevant to controlling an optimum bake.  This built-in template is again a huge time saver, compared to manually calculating Entry, Exit, Average, Yeast Kill and Gelatinization temperatures as well as % Bake Time to Arrival.  Breadometer is the tool you need to rapidly introduce new products, counter commodities volatility and improve products performance and benchmarking.

 

      

Product Support

Minimize Ingredient Usage

Considering the costs incurred by throwing ingredients at the challenges of inconsistent bake results and meeting package weight requirements, wouldn’t you rather be in control of the situation? A Breadometer™ automatically and consistently selects the slowest to arrive temperature channel from which to make bake cycle adjustment decisions correctly for an optimum bake. Enzyme kills and gelatinization data optimizes specialty enzyme benefits as well.

Achieve uniform product quality

Thermal profiling has the most value as a process improvement and quality assurance tool. So why wait until something goes wrong to profile your oven or baked good? Breadometer™ makes it painless to profile on a regular basis and share results so that all ovens during all work shifts at all affiliate bakeries consistently produce the same quality product- every day. Breadometer™ finds the slowest to bake areas to optimize yield and profits.

Reduce Energy usage

Profiling an oven with lateral balance tuning and setpoints performance accuracy is critical for bake cycle performance as well as energy savings. And, conquering package weight without overages can minimize bake times for increased throughput and profits.

Easy to use

Breadometer™ works with 6-channel BakeWATCH ® M.O.L.E.® thermal profilers to perfectly profile your dough goods. With a single probe insertion, any employee can quickly and repeatably perform this task without becoming another measurement variable. After an oven transit, simply download the M.O.L.E. and MAP software takes the slowest channel to reach Arrival and automatically reports S-Curve data for that bake cycle.

Special Baking Software

MAP automatically locates, detects and identifies Start, Average, Yeast Kill, Gelatinization and End temperatures as well as % Bake Time to Arrival.

 

Features
  • 1 air & 5 dough sensors in a patent pending single probe design
  • 3 to 5 insertion thermocouples find the slowest to heat spot in the baked good
  • Air thermocouple detects oven entrance, transit temperatures and process end
  • M.O.L.E.® MAP software’s Baking tab automatically reports S-Curve data
  • Sharp tip cleaves into dough cleanly, Stop Disk sets repeatable sensor depth
  • Works with BakeWATCH® profilers; SuperM.O.L.E.® Gold 2 and SuperM.O.L.E.® Gold
Benefits
Minimize Ingredient Usage
  • Optimize package weights without overage
  • Optimize active ingredients benefits
Achieve uniform product quality
  • Consistent day-to-day results in all ovens and locations
    • Achieve optimum yield across all work shifts
  • Rapidly transfer baking processes from oven to oven, and plant to plant
  • Consistently finds the slowest to bake areas to optimize yield
Reduce Energy usage
  • Optimize output per BTU consumed
  • Minimize bake time
Easy to use
  • One piece probe, solves multiple thermocouples insertion difficulty and randomness
  • Works with industry standard M.O.L.E.® Profilers
  • Removes operator as a measurement variable
  • Software minimizes analysis time, automatic S-Curve reporting
Special Baking Software
  • MAP Automatically locates, Detect and Identifies
    • Start Temperature
    • Yeast kill Temperature
    • Gelatinization
    • Arrival
    • End temperature
Standard Kit
DESCRIPTION PART NUMBER
Breadometer™ Kit E51-2733-00

Includes the following:

  • Breadometer™
  • Breadometer™ Quick Reference Guide
  • Award Winning M.O.L.E.® MAP Software
  • Carrying case
 
 

 

 

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